AutoCoiling System
Modular Coil-Binding System for CrimpCenter The modular AutoCoiling System eliminates the need for extension conveyors andsignificantly reduces the floor space required for long-wire applications. The systemwill automatically coil, bind and batch long wires during production. Due to the flexibleand modular design, the system can be retrofitted to CrimpCenter series machines inthe field.
CrimpCenter with integrated CoilingUnit 60, CoilTaper 60 and CoilStacker 60
The CoilingUnit 60 automatically coils long wires into a wire ring. It can handle wiresfrom approx. 4 m to more than 30 m in length. The CoilTaper 60 can be added tosecure the coils for handling. Taped coils can be collected with the CoilStacker 60.The CoilStacker 60 has 2 horizontally rotatable collection arms. While the coils arecollected on one side, the coils from the previous batch are ready to be manuallyunloaded from the other. Wire coils need little storage space and are easy to handle.
Function
After processing the leading wire ends on side 1 of the CrimpCenter, e.g. sealing andcrimping, a linear gripper guides the wire from the cutting head and transfers it to thegripper of the coiling head. The subsequent feeding/coiling process is controlled bysynchronized, high performance servo motors. After processing the trailing wire endson side 2 the wire will be tied with adhesive tape (optional) and collected in the requiredorder quantities (optional).
Special Properties
- Simple operation via the CrimpCenter EASY software and touch screen interface
- Retrofittable on CrimpCenter series machines instead of conveyor
- High performance with minimal space requirements
- Simple setup with separate power supply
- Handles single wire applications with or without seals or terminals on either end
- Continuous wire length measurement with encoder-odometer
Technical Specifications
| Eigenschaften | Wert |
| Wire Length | approx. 4 m to more than 30 m (13.12 ft. – 98,4 ft.) (depending on cable crosssection, sampling inspection necessary) |
| Wire Cross Section | 0.35 – 2.5 mm2 / 22 – 13 AWG |
| Feeding Speed | max. 9 m/s (5,72 ft./s) (depends on wire) |
| Coil Diameter | ca. 250 mm / 9,84” |
| Electric Supply | 1 kVA (Connection at CrimpCenter) |
| Compressed Air | min. 6.5 bar, dehumidified, filtered and oil free |
| Dimensions (L × W × H) | 1000 mm x 720 mm x 1700 mm (39.37” x 28.35” x 66,99”)(complete with CoilTaper and CoilStacker) |
| Weight | approx. 120 kg (additionally CoilTaper 60 approx. 25 kg and CoilStacker 60 approx.30 kg) |
| CE – Conformity | The AutoCoiling System installed on CrimpCenter fully automatic machines complieswith all CE and EMC equipment guidelines relative to mechanical and electrical safetyand electromagnetic compatibility. |
| Important Note | We suggest a sampling inspection in case of doubt. |