SafeCrimp 10/15/25/40
Universal Safety Crimping Presses The pneumatic SafeCrimp 10/15/25 and 40 crimping machines are extremely rugged bench top units with high press capacity, featuring a completely new mechanicalsafety system. The units can be fitted with a wide range of adapters and die sets,making them extremely flexible for a variety of crimping- and pressing processes.
Due to the safety presses’ completely new and patented design, it is now possible to position parts to be processed with both hands near the dies before and during the press cycle. These are the only presses on the market which have this impressive safety feature.
Function
Upon a foreign body being caught within the processing area of the crimping machine, the system’s sophisticated mechanics automatically locks. The force applied on to the foreign body (e.g. a finger) is so small that no injuries can occur. The safety system’s design permits the full press capacity to be released only if the distance between the inserts or tools and the foreign body is smaller than the set range (see 1) under Technical Specifications), meaning the foreign body must first be removed.
The SafeCrimp machines are designed in such a way that disturbing safety casings or expensive, electronic monitoring equipment becomes unnecessary, thus enabling easy handling. Simply set the exact crimping height before starting the operation.
Special Features
- Can easily be adapted to accommodate a variety of tools and dies. Patented mechanical safety system with the following advantages:
- No conventional safety shield required
- Safety system fully functional in case of power failure
- Initiation of crimp- or press process with foot pedal
- Cost-effective solution as no expensive sensors are needed
- Crimp stroke range:
- from: 1 – 4 mm (0.039 – 0.15”) adjustable
(SafeCrimp 10 and 15) - from: 1 – 6 mm (0.039 – 0.23”) adjustable
(SafeCrimp 25 and 40)
- Working cycle is the same as conventional presses
- Significant crimping force
Technical Specifications
| Model | SafeCrimp 10 | SafeCrimp 15 | SafeCrimp 25 | SafeCrimp 40 |
| Press Capacity
At 6.5 bar (97.5 psi) | 10 kN | 15 kN | 25kN | 40 kN |
| Crimp Dimension
Cable Diameter | – 4.0 mm2
(12 AWG) | – 6.0 mm2
(10 AWG) | – 16 mm2
(6 AWG) | – 35 mm2
(2 AWG) |
| 1) Safety Distance | 1 – 4 mm
(0.039 – 0.15”) | 1 – 5 mm
(0.039 – 0.2”) | 1 – 6 mm
(0.039 – 0.23”) | 1 – 6 mm
(0.039 – 0.23”) |
| Crimp Distance | 0 – 4 mm
(0 – 0.15”) | 0 – 4 mm
(0 – 0.15”) | 0 – 6 mm
(0 – 0.23”) | 0 – 6 mm
(0 – 0.23”) |
| Power Supply | 230 V; 50 Hz; 10 VA | 230 V; 50 Hz; 10 VA | 230 V; 50 Hz; 10 VA | 230 V; 50 Hz; 10 VA |
| Operational Pressure | 6 – 7 bar (90 – 105 psi) | 6 – 7 bar (90 – 105 psi) | 6 – 7 bar (90 – 105 psi) | 6 – 7 bar (90 – 105 psi) |
| Noise Level | < 70 dB | < 70 dB | < 70 dB | < 70 dB |
| Net Weight | ca. 35 kg
(77.1 lb.) | ca. 38 kg
(83.7 lb.) | ca. 70 kg
(154.3 lb.) | ca. 85 kg
(187.4 lb.) |
| Dimensions (L x W x H) | 600 x 200 x 260 mm
(23.6 x 7.8 x 10.2”) | 600 x 200 x 260 mm
(23.6 x 7.8 x 10.2”) | 850 x 280 x 360 mm
(33.4 x 11.0 x 14.1”) | 860 x 280 x 360 mm
(33.8 x 11.0 x 14.1”) |
| CE-Conformity | The SafeCrimp 10/15/25 and 40 fully complies with all CE-guidelines. |