CrimpCenter 36 SP

Fully automatic crimping machine for up to 6 processing stations with increased performance.

Overview

The CrimpCenter 36 SP offers decreased set-up time and increased effective performance. Therefore, overall productivity is increased and jobs can be processed in less time. Furthermore, new features improve quality by systematic optimization, automating previously manual processes and enhancing wire handling. The end result is that the CrimpCenter 36 SP will help you achieve your targets in less time while decreasing cost-per-lead.

Optimized default parameter settings
A newly developed deposit gripper system
Improved synchronization of the feeding unit and conveyor
Increased feeding speed from 8 m/s to 10 m/s
Additional wire guides at the machine entrance
Improved wire straighteners
Automatic pressure adjustment
Automatic slider tray

Application Range

The CrimpCenter 36 SP processes wires from 0.13 mm² to 6 mm² (26 AWG – 10 AWG) and features all of the latest quality assurance options such as SmartDetect, WireCam and the Guided Feasibility Study. These features, along with the attractive price point, make the CrimpCenter 36 SP an excellent machine for complex and high precision production with high quality targets.

Material

Single Wire

Processing Capabilities

Crimp / crimp (different terminals)
Crimp / crimp (same terminals)
Crimp / Seal (different terminals)
Crimp to crimp
Crimp to crimp (closed barrel)
Crimp to twist / tin
Hard shell / mini seals
Printing and marking
Seal / seal (same terminals and seals)
Seal to crimp
Seal to seal
Seal to twist / tin
Twist / tin both ends
Twist and tin / crimp
Two-layer strip

More information

Processing Stations

UniCrimp 221 Crimping station with integrated CFM 20
UniCrimp 222 Crimping station with integrated CFM 20 and electronic crimp height control
SealLoad 3100 and SLU 3000 Seal loading stations
SLD 4100 Double gripper module
STW 1100 Twisting station
STS 1100 Tinning station

Options

SmartDetect
WireCam
Material Change Detection
Guided Feasibility Study
Two-wire wire straightener unit
EASY ProductionServer software
Extension conveyors
Integrated quality assurance devices
PreFeeding systems

Technical Data


Processing Stations	Maximum 6 (maximum 3 crimping stations)
Workpiece Length	55 mm – 65 m (2.16” – 213') [optional from 35 mm (1.38”)]
Strip Length	Side 1: 0.1 – 18 mm (0.004 – 0.71”) Side 2: 0.1 – 18 mm (0.004 – 0.71”) [Optional cutter blocks for applications up to „side 1: 31 mm and side 2: 5 mm“ are available.]
Conductor Cross-Section	0.13 – 6 mm² (26 – 10 AWG)*
Raw Material Diameter	Maximum 4.7 mm (0.18")
Feed Rate	Maximum 10 m/s (32.8 ft/s)
Power Supply	3 / N / PE AC 210 500 V; 50 / 60 Hz; 16 A
Compressed Air Connection	6 bar (90 psi), non-oiled, dried and filtered compressed air
Dimensions (L x W x H)	3,363 x 1,428 x ca. 2,155 mm (132” x 54” x 85”) / 2 m base
Height (Safety Cover Opened)	approx. 2850 mm (112”)
Weight	approx. 440 kg (970 lbs.) incl. base machine and safety cover approx. 750 kg (1654 lbs.) max. incl. processing stations and options
CE-Conformity	All CrimpCenter models complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Important Note	We recommend that wire samples be submitted in cases where there is doubt as to the processing capabilities of a particular machine. * Wires with hard insulations or those that are tightly bonded might not be able to be processed even if they are within the application range stated above. For cross sections smaller than 0.22 mm² (24 AWG) and larger than 4 mm² (12 AWG), sample processing is required.